The industrial sector is facing a significant challenge: the energy transition. With the urgent need to reduce greenhouse gas emissions and optimize resource use, industries must adapt and find innovative solutions. At Van de Walle Apparatenbouw, we are proud to contribute to this transition by supporting our clients in optimizing their production processes through sustainable and efficient energy solutions.
The Electric Boiler (E-Boiler) and the Reboiler: Innovative Technology for the Energy Transition
In a recent project, a leading company in the pharmaceutical sector opted for the installation of an electric boiler (E-boiler). This equipment allows the production of steam in a 100% electric manner, providing not only energy cost savings but also fitting perfectly into the broader goals of energy transition.
One of the key advantages of this technology is its flexibility. The electricity powering the E-boiler can come from renewable sources such as solar panels or wind turbines generated by the company itself. However, the E-boiler can also take advantage of surplus electricity available on the grid when renewable energy production exceeds demand, especially under favorable weather conditions (sun or wind). This surplus is then purchased at a lower cost, allowing the company to save money while reducing its carbon footprint.
The Combination of E-Steam and the Reboiler: A Perfect Pair for Energy Efficiency
Once the steam is produced by the E-boiler, it is directed to a Reboiler, a unit that captures the steam and transforms it into 'black steam' at high temperatures. This high-temperature steam is then ready to be used in the production process. Combining these two technologies significantly increases the energy efficiency of the system, reducing energy consumption and optimizing industrial performance.
The integration of E-steam and the Reboiler aligns perfectly with the goals of the energy transition. It demonstrates how the industry can play a pivotal role in reducing CO2 emissions by utilizing renewable energy and optimizing production processes.
Technical Specifications of the E-Boiler and Reboiler
To give you a better sense of the scale of this installation, here are some key technical specifications:
• Dimensions: Length of 7 meters, height of 3 meters, empty weight of 17 tons
• Design Pressure: 25 barg
• Power Output: 10 MWe (Megawatts electric)
These figures illustrate the impressive scale of the installation. The Reboiler designed by Van de Walle Apparatenbouw is capable of handling large volumes of steam and operates optimally in a demanding industrial environment.
The Key Role of Van de Walle Apparatenbouw in This Project
At Van de Walle Apparatenbouw, we played a critical role in the design and execution of this project. By utilizing specialized software like HTRI for thermal calculations, we tailored the design of the Reboiler to meet the specific needs of the client. We also conducted in-depth mechanical studies, coordinated the production, and ensured inspection and certification in accordance with the PED (Pressure Equipment Directive) to ensure the equipment met the highest safety and performance standards.
Our expertise in customized technical solutions helps clients not only realize their energy transition goals but also optimize their industrial processes for maximum efficiency and sustainability.
Conclusion: The Industry as a Leader in the Energy Transition
This project demonstrates that the industrial sector can play a central role in the energy transition. By utilizing technologies such as the E-boiler and Reboiler, industrial companies can not only reduce energy consumption but also contribute to more sustainable production processes by leveraging renewable energy sources. This represents a significant step forward toward a greener future.
At Van de Walle Apparatenbouw, we are proud to contribute to this evolution by providing innovative, sustainable solutions. We are committed to helping our clients successfully implement their projects while contributing to a more responsible energy future.
Want to learn more about our renewable energy solutions for the industry?
Contact us today to discuss your project and find out how we can support you in improving your processes while driving your energy transition.